The Center for Automation and Motion Control offers the following courses in the Manufacturing Automation Research Laboratory.
Introduction to PLCs
  Basic PLC Programming
Advanced PLC Programming
  HMI Topics
ControlLogix Training
  PC-Based Logical Control
Introduction to Serial Network Communication
  DeviceNet Fundamentals
DeviceNet Advanced Topics
  Motion Control Basics
Motion Control using ControlLogix
  Introduction to SERCOS
Advanced SERCOS Implementation
  Remote Monitoring and Management of Complex Machines Using the Internet

   
  • Scheduling is flexible and can be arranged in 2 to 8 hour blocks.
  • When scheduling out-of-town groups, instruction will begin at 8am and end at 4pm. Overnight accomodations can be arranged at a variety of local hotels minutes away from the center. The accomodations range from budget to resort in character.
  • Whenever appropriate, continental breakfast and lunch will be served at no additional cost.
  • To assure quality instruction and hands on interaction for all particpants, minimum group size is 6 person and the maximum is 8 to 12 persons depending on the specific topic.
 
   

Introduction to PLCs
8hrs
Basic PLC Programming
8hrs
CAMC AS10   CAMC AS11

This is a survey course that is meant for people with little or no prior exposure to PLCs. It is geared toward the individual that will be working with PLCs directly or in a support role such as sales or distribution.
Participants will survey programmable logic controls from the small, self-contained units to large, modular, enterprise level controllers.
IEC 1131 open PLC programming will be covered.
This is meant to serve as a primer to more specific and in-depth PLC topics offered at the center.

  This course expands on the basic topics introduced in AS10 and introduces the participant to relay ladder logic programming using MircoLogix 1000 and MicroLogix 1500 PLCs from Allen Bradley. Rockwell Automation RSLogix 500 Programming software will be used to program these units and RSLinx will be used as the communication manager.
Participants will obtain a clear understanding of how PLCs manage data.
They will understand the most common input conditions and outputs.
Timers and counters will be covered in detail.
     
Advanced PLC Programming
16 hrs
HMI Topics
8 hrs
CAMC AS12   CAMC AS13

An extension of AS11, this course will explore advanced math functions and data manipulation topics. These include block data transfers and shift functions.
This course uses and advanced Flexible Manufacturing System trainer (FMS-200) to demonstrate advanced PLC control of a discreet manufacturing process.
This includes the networking of 6 MicroLogix 1500 PLCs to a single SLC5/05 via DeviceNet. All programming is accomplished using RSLogix500 with RSLinx serving as communication manager.

  This course introduces the participant to database access for HMI using RSView32 from Rockwell Automation on a standard PC.
Lab will include configuration of an SLC5/05 to communicate with the RSView32 software.
Advanced topics include information on accessing operator interface information over the internet.
     
ControlLogix Training
16 hrs
PC Based Logical Control
8 hrs
CAMC AS14   CAMC AS15

This course introduces the participant to the hardware and logical architecture of the ControlLogix platform from Allen Bradley. RSLogix5000 will be used to program the ControlLogix fro discrete control.
The lab will focus on IEC 1131 based programming of the Control Logix and basic system configuration. This configuration will include:
Dual Processors (5555 and 5550)
DeviceNet
Ethernet

  This course introduces the participant to the concepts of PC based logical control using RSLogic5000 software in conjunction with SoftLogix by Allen Bradley.
Topics include PC hardware configuration and logic confirmation issues unique to PC-based control.
   
Introduction to Serial Network Communications
6 hrs
DeviceNet Fundamentals
6 hrs
CAMC AS20   CAMC AS21  
This course covers the basics of serial communication beginning with the Open Systems Interconnect (OSI) layered communications model and includes a survey of 4 common serial communication network examples. (Ethernet, DeviceNet, Profibus, and SERCOS).
This is a review course that is meant to serve as an introduction for further in-depth instruction on these specific industrial network protocols.
 

This course covers the Control Area Network (CAN) specification and its use as a Layer 1 and Layer 2 protocol under the DeviceNet application protocol.
All physical and logical aspects of the DeviceNet protocol will be covered.
The participant will gain the complete understanding of the use of DeviceNet for industrial network communciation.
Hands on DeviceNet trainers will be available to all participants.
Lab exercises will include the proper wiring and commissioning of a DeviceNet network.

This course is an extension of AS20 and a prerequisite for AS22.

       
DeviceNet Advanced Topics
6 hrs
Motion Control Basics
16 hrs
CAMC AS22   CAMC AS30  

This course covers the mapping and configuration of a DeviceNet network using RSNetworx for DeviceNet from Rockwell Automation.
Participants will learn how to map sensor input and actuator output to the DeviceNet scanner module and ultimately to the PLC.
Lab exercises will include mapping of real world devices to the memory map of an SLC5/05 PLC using RSLogix500 programming software.
Network troubleshooting labs will also be covered.
It is anticipated that the participant will have all the knowledge covered in AS20 and AS21 before signing up for AS22.

Every attempt will be mode to model the technology used by the participant.

  The course is for maintenance technicians and sales personnel who will be working in support of industries implementing stepper and servo technology for motion control.
The course will serve as a comprehensive primer for those with little or no prior exposure to this technology.
Basic science understanding of controller, drive, and motor technology will be delivered. In addition, topics of open and close-loop control as well as PID basics will be covered.
The participant will come away with hands-on experience in single and multi-axis stepper and servo based motion control and will be prepared for the advanced classes offered in the AS30 series.
         
         
Motion Control using ControlLogix
16 hrs
Introduction to SERCOS
8 hrs
CAMC AS31     CAMC AS32  
This course teaches servo motion control using the ControlLogix platform from Allen Bradley.
Participants will learn the hardware and software configurations necessary to produce 4 axis of analog control and 3 axis of digital control.
The MO2AE 2 axis motion control card is used in the ControlLogix for analog control and the MO8Se 8-axis SERCOS controller for digital control.
 

This course will introduce the participant to the SERCOS digital motion control standard. It is intended for any individual moving into a support role of this new motion control standard.
Topics will include the hardware and application standards of this protocol and the spectrum of its potential implementation.
Hands-on lab will demonstrate the interoperability and open nature of this standard by introducing the participant to a multi-axis system employing different drives all communcation via SERCOS.

The information in this course is a prerequisite for AS33.

         
Advanced SERCOS Implementation
16 hrs
Remote Monitoring and Management of Complex Machines using the Internet
CAMC AS33     CAMC AS50  

This course is focused on programming the SMS10 SERCOS controller from Automation Intelligence and will give an in-depth understanding of programming a controller to communicate with multiple servo axis over a SERCOS Network.

Call Dr. Ken Ryan at 320-762-4461 to discuss the details of this course.

 

This is an advanced course dealing with the hardware, software and logistics of monitoring the managing remotely located machines from anywhere in the world.

Topics will include:

  • Vitual Private Networking
  • Remote Access to HMI
  • Remote Access to PLC Logic
  • Internet Video Access
  • Voice Over IP VS. Voice Synthesis Software
  • Remote Management Strategies for Multi-axis Motion Control
  • Interactive strategies for Remote Operator/Technicians and Logical Engineers

Call Dr. Ken Ryan at 320-762-4461 to discuss the details of this course.


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